3D Printing is one of the fastest-growing technologies, offering new possibilities for designers and manufacturers. One of the most advanced 3D printing technologies is Multi Jet Fusion (MJF), which is revolutionizing the way parts and accessories are created for the sports industry. Let’s take a closer look at how MJF technology was applied in the project for a Bosch bike controller mount.
3D Printing with MJF technology
MJF technology uses advanced printing processes that allow for the precise creation of three-dimensional objects with extremely high detail accuracy and excellent surface quality, enhancing both the aesthetics and durability of the final print. MJF 3D printing involves applying thin layers of thermoplastic material and curing them with thermal energy and infrared radiation. An extremely precise light beam solidifies the material in ultra-thin layers, allowing the creation of highly detailed 3D prints. MJF stands out not only for its high printing precision but also for its wide range of finishing options – from dyeing to the ability to apply customized textures.
Bosch bike controller mount made with 3D printing technology
The bicycle accessories manufacturer VisionVelo decided to use MJF technology to produce a mount for the Bosch bike controller. The decision was driven by the need to create a durable, precise, and lightweight mount that would meet the demands of users. A key challenge was achieving high-quality products in a very short timeframe and at a relatively low production cost.
Advantages of MJF 3D printing in the project
DURABILITY The mount needed to be strong enough to securely hold the controller in place, even during intense off-road cycling. MJF 3D printing provides the required strength, which was crucial for the mount’s safety and functionality.
PRECISION Accurate fabrication of the mount was essential to ensure stable and secure installation of the controller on the bike frame. MJF printing allows for high accuracy and detail, resulting in a perfect fit for the device and proper positioning on the bicycle.
LIGHTNESS The mount’s weight was important for the manufacturer due to the impact on the overall comfort of riding. With MJF technology, it was possible to produce a lightweight yet strong mount that doesn’t add unnecessary weight – a key factor for professional cyclists.
VisionVelo is a great example of an innovative approach to manufacturing unique products for the demanding sports industry. The company successfully competes with mass-produced products from China by using MJF 3D printing to efficiently and precisely produce low-volume series of mounts that meet all design and functional requirements. This is just one example of how advanced 3D printing technology is being used in the bicycle accessories sector. 3D printing allows for shape customization tailored to specific bike models without increasing unit cost or production time. This innovative approach makes more consumers opt for 3D printed parts.
Powder-based MJF 3D printing technology offers new opportunities in manufacturing parts and accessories for the sports industry. It delivers the durability, precision, and lightweight properties that are essential for top-performing athletic products. As 3D printing technology continues to evolve, it will bring even more innovative applications in the future, making it worth exploring today.
We invite you to explore our 3D printing services and contact the Fibometry team through our contact form.
